Feldspar Quarry Processing Plant Price

Conventional open-pit mining methods including removal of overburden, drilling and blasting, loading, and transport by trucks are used to mine ores containing feldspar. A froth flotation process is used for most feldspar ore beneficiation.

The ore is crushed by primary and secondary crushers and ground by jaw crushers, cone crushers, and rod mills until it is reduced to less than 841 μm (20 mesh). Then the ore passes to a three-stage, acid-circuit flotation process.

From the completed flotation process, the feldspar float concentrate is dewatered to 5 to 9 percent moisture. A rotary dryer is then used to reduce the moisture content to 1 percent or less. Rotary dryers are the most common dryer type used, although fluid bed dryers are also used.

Feldspar Flotation Process

An amine collector that floats off and removes mica is used in the first flotation step. Also, sulfuric acid, pine oil, and fuel oil are added. After the feed is dewatered in a classifier or cyclone to remove reagents, sulfuric acid is added to lower the pH. Petroleum sulfonate (mahogany soap) is used to remove iron-bearing minerals.

To finish the flotation process, the discharge from the second flotation step is dewatered again, and a cationic amine is used for collection as the feldspar is floated away from quartz in an environment of hydrofluoric acid.

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